Donut Biscuit Bottom Chocolate Coating Machine
Perfect Bottom Chocolate Coating. Zero Waste on the Top.
Our specialized bottom coating machine delivers precise chocolate application exclusively to the bottom of donuts, biscuits, and similar baked goods. Save up to 40% on chocolate costs while achieving a clean, professional finish.
Key Benefits at a Glance:
- Precision Bottom Coating: Targeted application ensures chocolate only where needed
- 40% Chocolate Savings: Dramatically reduce material costs vs. full coating
- High-Speed Operation: Coat 3,000-5,000 pieces per hour
- Consistent Results: Uniform coating thickness on every piece
- Easy Cleanup: Quick-disassembly design with food-grade stainless steel
Detailed Product Description
The Economical Solution for Partial Chocolate Coating
Many baked goods only require chocolate on the bottom, but traditional coating methods waste chocolate on the tops and sides. Our bottom coating machine solves this problem with precision engineering that applies chocolate exactly where you need it.
How the Precision Coating Process Works:
- Product Feeding: Donuts or biscuits are automatically fed onto the conveyor in a single layer
- Precise Chocolate Application: A controlled chocolate curtain or roller applies coating only to the product bottoms
- Excess Removal: Precision scrapers remove any excess chocolate
- Cooling & Solidification: Products move to a cooling tunnel (optional) to set the chocolate
- Collection: Finished products are automatically discharged for packaging
Technical Specification Table
| Parameter |
Description |
| Model |
PAPA-400 |
| Production Capacity |
3,000-4,000 pcs/hour |
| Coating Width |
400mm |
| Product Types |
Donuts, biscuits, cookies, muffin bottoms |
| Chocolate Consumption |
40-60% less than full coating |
| Power Requirements |
220V/380V, 50/60Hz |
| Control System |
PLC with touchscreen interface |
| Construction |
304 Stainless Steel contact parts |
| Machine Dimensions |
12000×1200×1500mm |
Who It's For & The Value It Brings
Ideal For:
- Large Bakeries: High-volume production of bottom-coated donuts and biscuits
- Snack Manufacturers: Creating premium products with partial chocolate coating
- Private Label Producers: Custom products for retail chains
- Food Startups: Innovative baked goods with cost-effective coating
Your Return on Investment:
- Reduce Material Costs: Save significantly on expensive chocolate
- Increase Productivity: Automate a previously manual process
- Enhance Product Consistency: Achieve uniform results every time
- Expand Product Range: Create new, innovative partially-coated items
Frequently Asked Questions (FAQ)
Q1: How does the machine ensure chocolate only goes on the bottom?
A: Through a combination of precise chocolate curtain control and specialized product holding/handling systems that expose only the bottom surface to the chocolate application.
Q2: Can it handle different product sizes and shapes?
A: Yes, the machine features adjustable guides and settings to accommodate various product dimensions from mini donuts to large biscuits.
Q3: What about cleaning and changeover between products?
A: The machine is designed for quick cleaning with easy-access components and quick-release mechanisms. Changeover between products typically takes less than 15 minutes.
Q4: Can we test with our own products?
A: Absolutely! We encourage customers to send samples for testing. We'll provide a video of the coating process and samples of the finished products.
Product Features
- 400mm Enrobing Width: Suitable for small to medium batch production, adaptable to chocolate products of various sizes.
- 10m Cooling Tunnel: Features a multi-layer cooling design, ensuring chocolate reaches the desired hardness and gloss in a short time.
- Efficient Enrobing System: A precision-designed enrobing device ensures even chocolate coverage, reducing waste.
- Temperature Control System: Precise temperature control ensures chocolate is enrobed and cooled at the optimal temperature.
- Easy to Clean and Maintain: Made of food-grade stainless steel, the machine meets hygiene standards and is easy to disassemble and clean.
- Energy-Efficient and Eco-Friendly: The efficient cooling system reduces energy consumption, lowering production costs.
Technical Specifications:
- Enrobing Width: 400mm
- Cooling Tunnel Length: 10 meters
- Production Capacity: Up to 200-300 kg per hour
- Power Requirements: 220V/380V, 50/60Hz
- Machine Dimensions: Enrober: 1500mm(L) x 800mm(W) x 1200mm(H); Cooling Tunnel: 10000mm(L) x 800mm(W) x 1500mm(H)
- Weight: Approximately 1500 kg
Chocolate Enrober with Cooling Tunnel Different Model Specifications
| Model |
400 |
600 |
900 |
1200 |
| Belt width |
400mm |
600mm |
900mm |
1200mm |
| Belt speed |
1-10meter/min |
1-10meter/min |
1-10meter/min |
1-10meter/min |
| Cooling tunnel length |
10meter |
14meter |
20meter |
24meter |
| Refrigerator unit |
2 |
3 |
4 |
5 |
| Refrigerator |
DANFOSS |
DANFOSS |
DANFOSS |
DANFOSS |
| PLC/Touch screen |
Hpmont |
Hpmont |
Hpmont |
Hpmont |
| Voltage |
380V, Three phase |
380V, Three phase |
380V, Three phase |
380V, Three phase |
| Power |
12.1kw |
20.8kw |
23.8kw |
27.8kw |
| Dimension |
14200x950x1800mm |
18200x1150x1800 |
24200x1450x1800 |
28250x1750x1800 |
| Weight |
2000KG |
2450KG |
3400KG |
4100KG |
Applications:
This machine is widely used in the production of chocolate bars, chocolate beans, chocolate balls, chocolate nuts, chocolate donuts, chocolate dates, chocolate biscuit, chocolate candy, chocolate strawberry, chocolate banana, chocolate-filled products, and more, suitable for small to medium-sized chocolate factories, bakeries, and food processing enterprises.
Application Working Videos:
Why Choose Our Product?
- High-Quality Assurance: We use premium materials and advanced technology to ensure durability and stable performance.
- Customized Services: Provide tailored solutions based on customer needs to meet various production requirements.
- Professional After-Sales Support: We offer comprehensive after-sales services, including installation, operation training, and regular maintenance.
Customer Testimonial:
"Since introducing this 400mm chocolate enrober machine and 10m cooling tunnel, our production efficiency has increased by 30%, and the quality of our chocolates has significantly improved." - Production Manager of a renowned chocolate brand.
